Inelastic Deformation of Freestanding Plasma-sprayed Thermal Barrier Coatings(<Special Issue>Thermal Barrier Coating Systems for Gas Turbines)

High-temperature degradation of plasma sprayed thermal barrier coating systems

Thermal barrier coating systems (TBCs) are used in gas turbines to prevent high-temperature degradation of metallic materials in the combustor and turbine. One of the main concerns regarding TBCs is poor reliability, and accurate life prediction models are necessary in order to fully utilise the beneficial effects of TBCs. This research project aims at developing deeper understanding of the deg...

Failure analysis of suspension plasma sprayed thermal barrier coatings

Crack propagation in thermal barrier coating systems

Thermal barrier coating systems are used on top of highly stressed components in gas turbines to protect the nickel-based substrates. A well-established thermal barrier coating system consist of the bond-coat (BC) and the thermal barrier coating (TBC). A third layer is grown during service: the thermally grown oxide (TGO) between the BC and the TBC. The coatings fail in service because of diffe...

Thermal Fatigue Behavior of Air-Plasma Sprayed Thermal Barrier Coating with Bond Coat Species in Cyclic Thermal Exposure

The effects of the bond coat species on the delamination or fracture behavior in thermal barrier coatings (TBCs) was investigated using the yclic thermal fatigue and thermal-shock tests. The interface microstructures of each TBC showed a good condition without cracking or delamination after flame thermal fatigue (FTF) for 1429 cycles. The TBC with the bond coat prepared by the air-plasma spray ...

Simulation of stresses and delamination in a plasma-sprayed thermal barrier system upon thermal cycling

A thermal barrier system with plasma-sprayed thermal barrier coating (TBC) has been analyzed subject to thermal cycling. The thermally grown oxide (TGO) is allowed to grow at the peak temperature in the cycle, with both thickening and lateral components of the growth strain. The stresses in the TGO are also allowed to relax at high temperature when they attain a critical level. The bond coat is...